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Packaging School : APC Guide Photo of an All Packaging Package Sample Photo of an All Packaging Package Sample Photo of an All Packaging Package Sample

Inside the APC Guide
Starting a Project - Basic Info
Paperboard Terms Defined
Tube Style Cartons Defined
Tray Style Cartons Defined
Paperboard Terms Defined  

The flexible mat of bonded fibers used in the manufacture of folding cartons is called "paperboard." Paperboard is a substrate composed of rags, wood and other materials, which has been milled and converted into various grades and calipers. Clay coatings may be applied to paperboard to create a high-quality, smooth printing surface.

There are three basic grades or types of paperboard: CUK, SBS and recycled.
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CUK Paperboard (Coated Unbleached Kraft)
CUK paperboard is not bleached, which gives the sheet a draft/brown appearance all the way through the sheet. The sheet may be clay coated or uncoated. CUK is composed of "virgin" fiber, making it the strongest of the paperboards, but not the smoothest printing surface. CUK paperboard is two or three ply and can be treated with a moisture barrier to render it useful for beverage carriers.

SBS Paperboard (Solid Bleached Sulfate)
SBS paperboard is bleached, which gives the sheet a clean, white appearance all the way through. The bleaching process degrades and weakens the "virgin" fibers, which, in turn, has some effect on the strength of the sheet. The clay coating on the SBS sheet provides a smoother printer surface than CUK or recycled fibers, because bleached fibers are smooth, clean and pliable. SBS paperboard is usually one ply.

Recycled Paperboards
Recycled paperboards are made from pre- and post-consumer waste. Pre consumer waste is mill conversion waste - in other words, paper products that haven't made it to market. Post consumer waste consists of paper products that have been used and discarded. Recycled paperboard is six to nine ply, and has a less desirable printing surface than SBS.

There are four basic grades of recycled papers:
CCNB (Clay Coated News Back)
- Brown or gray (depending on the fiber used)
- Clay coated (one side)

 
CCLB (Clay Coated Light Back)
- Light gray
- Clay coated (one side)

 
CCKB (Clay Coated Kraft Back)
- Brown
- Clay coated (one side)

 
BC (Bending Chip)
- Brown
- Not coated

 

Caliper
The thickness of a sheet of paperboard is measured in thousandths of an inch, commonly referred to as "points." Our paperboard ranges from .012 thickness or "caliper" to .028.

 
Paperboard has a "grain direction," which is the direction that the paperboard is machined at the mill. Cross direction is 90 degrees to the grain direction.

 
Paperboard and the Environment
The SBS/CUK mills rely on trees (wood) to produce their products, which is why they concentrate on replanting and cultivating forests.

Contrary to what many may believe, America's forests are not in decline. They are growing, largely because of replanting by private landowners, forest products companies (peppermills) and individual tree farmers. America has more trees today than it did 70 years ago -- there are approximately 230 billion trees in the U.S., or 1,000 trees for every man, woman and child in the country.

Recycled mills would not exist if the "virgin" mills did not produce paper, because they rely on pre- and post consumer waste. Four times more paper is diverted from the waste stream for recycling than all other recyclables combined. For every ton of paper recycled, we save 3.3 cubic yards of landfill. Recycled mills use 64% less energy, 58% less water, produce 74% less air pollution and 35% less water pollution than "virgin" papermaking.

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